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GKF潔凈型臥式刮刀卸料離心機(jī)

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GKF潔凈型臥式刮刀卸料離心機(jī)

詳細(xì)介紹

1.技術(shù)參數(shù).png

項(xiàng)目	型號(hào)
項(xiàng)目	GKF800	GKF1000	GKF1250	GKF1600
轉(zhuǎn)鼓直徑mm	800	1000	1250	1600
轉(zhuǎn)鼓長度mm	400	500	625	800
轉(zhuǎn)鼓容積L	100	172	340	690
裝料kg	125	240	425	950
轉(zhuǎn)鼓轉(zhuǎn)速r/min	1600	1400	1200	950
分離因數(shù)	1145	1090	1007	808
電機(jī)功率kw	30	37	55	90
外形尺寸（長寬高）mm	250016001800	280018002000	382024502100	420027002800
機(jī)器重量kg	5500	8500	16000	20000

2.產(chǎn)品特點(diǎn).png

1.全密閉、潔凈型結(jié)構(gòu)設(shè)計(jì)，符合cGMP要求，滿足藥品、食品的無菌生產(chǎn)要求。

2.隔墻式結(jié)構(gòu)設(shè)計(jì)，電機(jī)傳動(dòng)、液壓潤滑等動(dòng)力系統(tǒng)與轉(zhuǎn)鼓、機(jī)殼、進(jìn)出料裝置等生產(chǎn)區(qū)通過機(jī)座面板與墻體的柔性連接，隔斷。

3.采用PLC控制，按預(yù)定程序自動(dòng)運(yùn)行。觸摸屏操作，可實(shí)現(xiàn)人機(jī)對(duì)話，操作、維護(hù)方便。

4.執(zhí)行元件采用電-氣-液自動(dòng)控制，進(jìn)料、過濾、洗滌、脫液甩干、卸料、殘余濾餅去除、在線清洗、在線滅菌等全過程監(jiān)控。

5.機(jī)殼為整體大翻蓋形式，便于對(duì)轉(zhuǎn)鼓及工作區(qū)域全部部件進(jìn)行清洗；快開式液壓鎖緊結(jié)構(gòu)，操作方便可靠。

6.采用變頻控制，轉(zhuǎn)鼓速度無級(jí)可調(diào)。可按要求設(shè)定進(jìn)料、洗滌、分離、卸料、殘余濾餅吹掃等工藝速度。

7.液態(tài)阻尼式隔振裝置，無需浮動(dòng)平臺(tái)，機(jī)器運(yùn)轉(zhuǎn)平穩(wěn)。

8.雙重主軸密封結(jié)構(gòu)設(shè)計(jì)，確保潔凈區(qū)不被潤滑油及其它污染物污染。所有密封件均采用氟橡膠和硅橡膠。

9.完善的多重安全保護(hù)系統(tǒng)，轉(zhuǎn)速監(jiān)控、過振動(dòng)保護(hù)、開蓋保護(hù)、電機(jī)過熱過載保護(hù)、門蓋鎖緊電-液聯(lián)鎖保護(hù)、刮刀限位保護(hù)、主軸承溫升保護(hù)、潤滑斷油保護(hù)等裝置保

證離心機(jī)的安全運(yùn)行。

10.離心機(jī)潔凈區(qū)采用優(yōu)質(zhì)不銹鋼制造，與物料接觸部分表面高等級(jí)鏡面拋光，符合耐腐蝕和衛(wèi)生要求。

11.氣體反吹裝置，可在刮料時(shí)輔助刮刀卸料，有效去除殘余濾餅層。

12.在線清洗系統(tǒng)，在離心機(jī)中內(nèi)外表面、轉(zhuǎn)鼓底、卸料斗、門蓋等部位設(shè)置多個(gè)噴淋式清洗頭，可在線對(duì)工作區(qū)內(nèi)部進(jìn)行沖洗，達(dá)到工藝上的潔凈度要求。

13.全自動(dòng)在線監(jiān)測(cè)的氮?dú)獗Ｗo(hù)系統(tǒng)，確保離心機(jī)始終在惰性氣體的正壓下工作，必要時(shí)可配置在線氧量分析儀，以實(shí)現(xiàn)防爆要求的目的。

14.可配置在線滅菌裝置（VHP），對(duì)離心機(jī)內(nèi)腔及管路進(jìn)行在線滅菌。

1.Fully sealed, clean structure design, in line with cGMP requirements, to meet the requirements of sterile production of drugs, food.

2. Partition structure design, motor drive, hydraulic lubrication and other power system and drum, housing, feed in and out device and other production areas through the flexible connection of the frame panel and the wall, completely cut off.

3. PLC control and automatic operation according to predetermined procedures.Touch screen operation, can realize man-machine dialogue, easy operation and maintenance.

4. The actuator adopts electric-gas-liquid automatic control, monitoring the whole process of feeding, filtering, washing, dewatering, drying, unloading, removal of residual filter cake, online cleaning, online sterilization and so on.

5. The housing is in the form of integral large clamshell, which is convenient for complete cleaning of all parts of the drum and working area;Quick opening hydraulic lock structure, easy and reliable operation.

6. Variable frequency control, drum speed stepless adjustable.The process speed of feeding, washing, separating, discharging and residual filter cake blowing can be set as required.

7. Liquid damping type vibration isolation device, no floating platform, smooth operation of the machine.

8. Double spindle seal structure design ensures that the clean area is free from lubricating oil and other pollutants.All seals are made of fluorine rubber and silicone rubber.

9. Perfect multiple safety protection system, including speed monitoring, over-vibration protection, cover opening protection, motor overheating and overload protection, door cover locking electric-hydraulic interlock protection, scraper limit protection, main bearing temperature rise protection, lubrication oil break protection and other device protectionVerify safe operation of centrifuge.

10. The centrifuge clean area is made of high-quality stainless steel, and the surface in contact with the material is polished with a high level of mirror surface, meeting the requirements of corrosion resistance and sanitation.

11. Air backblowing device can assist the scraper to unload the material when scraping, effectively removing the residual filter cake layer.

12. Online cleaning system: multiple spray cleaning heads are set on the inside and outside surface, drum bottom, discharge hopper, door cover and other parts of the centrifuge, which can flush the inside of the work area online to meet the cleanliness requirements of the process.

13. The nitrogen protection system of automatic online monitoring ensures that the centrifuge always works under the positive pressure of inert gas, and the on-line oxygen analyzer can be configured if necessary to achieve the purpose of explosion protection.14. Online sterilization device (VHP) can be configured to sterilize the centrifuge chamber and pipeline online.

3.工作原理.png

GKF型防爆式臥式刮刀卸料離心機(jī)是連續(xù)運(yùn)轉(zhuǎn)、間隙操作的過濾式離心機(jī)，結(jié)構(gòu)與系統(tǒng)設(shè)計(jì)時(shí)充分考慮到制藥工業(yè)中的GMP要求，適用于制藥及防爆要求場(chǎng)合。

隔墻式安裝形式，使工作區(qū)域與機(jī)座、傳動(dòng)、液壓裝置隔離，獨(dú)立式液壓系統(tǒng)和潤滑系統(tǒng)，配置氮?dú)獗Ｗo(hù)系統(tǒng)（選裝），在線清洗系統(tǒng)（選裝），氣體反吹（選裝），PLC程序控制，變頻器調(diào)速，電阻能耗制動(dòng)。

其控制方式為自動(dòng)控制(也可手動(dòng)控制)。離心機(jī)操作過程中的進(jìn)料、分離、洗滌、脫水、卸料及濾布再生、在線清洗、氮?dú)獗Ｗo(hù)等過程按預(yù)先設(shè)定的程序運(yùn)行，單次循環(huán)時(shí)間短，處理量大，并可獲得較好的過濾(濾餅含水率較低)和洗滌效果。

GKF type explosion-proof horizontal scraper discharge centrifuge is a filtering centrifuge with continuous operation and clearance operation. The structure and system design fully take into account the GMP requirements in the pharmaceutical industry, and it is suitable for the occasions of pharmaceutical and explosion-proof requirements.

Partition type installation, so that the working area and the seat, transmission, hydraulic device completely isolated, independent hydraulic system and lubrication system, equipped with nitrogen protection system (optional), online cleaning system (optional), gas back blowing (optional), PLC program control, inverter speed control, resistance energy braking.

The control mode is automatic control (or manual control).The process of feeding, separating, washing, dehydration, unloading, regeneration of press cloth, on-line cleaning, nitrogen protection and other processes in the operation of centrifuge are operated according to the preset program, with short single cycle time, large processing capacity, and good filtration (low moisture content of filter cake) and washing effect.

4.產(chǎn)品用途.png

GKF型防爆式臥式刮刀卸料離心機(jī)，適用于粘度小、有毒、有害、易燃、易爆介質(zhì)的固液分離。主要用于制藥、食品等工業(yè)領(lǐng)域的固液分離。

GKF type explosion-proof horizontal scraper discharge centrifuge is suitable for solid-liquid separation with small viscosity, toxic, harmful, flammable and explosive medium.It is mainly used for solid-liquid separation in pharmaceutical and food industries.

6.產(chǎn)品結(jié)構(gòu)圖.png