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惠州市和成機械設備有限公司
惠州市和成機械設備有限公司188 9634 6260
1,概述:HC-213系列聚氨酯(PU)夾芯板材設備是我公司經多年研究與試驗開發出一套具有自主知識產權,適合國情的連續式自動化生產設備。此款設備可兼容生產多種彩鋼夾心瓦和外墻板材產品。本公司成熟的設備制造經驗與聚氨酯組合泡沫材料生產配套技術給生產企業帶提供了質量保證。也給綠色節能建筑市場帶來了廣闊前景。
Summary: HC-213
PU Sandwich Panel Manufacturing Line is designed by our engineer, which has
referenced international advantage experience. This equipment is easy to
operate and suitable for developing countries.
2,聚氨酯(PU)夾芯板材生產線圖片:
P U Sandwich
Panel Manufacturing Line sketch map:
3,生產線主要組成部分列表:
The list of
manufacturing line main parts:
序號/ NO. | 名稱/ PART NAME | 型號/規格 TYPE | 數量/ QUANTITY |
1 | 自動補料系統 Unreeling | HC-021A | 貳套/2 sets |
2 |
Material | HC-400A | 貳套/2 sets |
3 | 壓型機 Forming press | HC-P09 | 壹套/1 set |
4 | 預熱系統 Pre-heat | HC-P12A | 壹套/1 set |
5 | 自動放卷系統 | HC-R15B | 壹套/1 set |
6 | PU高壓發泡設備 PU foam | HC-202H | 壹套/1 set |
7 | 注射平臺 Pouring | HC-P13A | 壹套/1 set |
8 | 液壓升降油缸 Hydraulic lift | HC-P14A | 拾陸套/ 16set |
9 | 液壓站系統 Hydraulic | HC-PN100 | 壹套/1 set |
10 | 雙履帶式連續成型設備 Double | HC-212B | 壹套/1 set |
11 | 鋁箔紙放置系統 Aluminum | HC-E05 | 壹套/1 set |
12 | 全自動裁切設備 Automatic | HC-P16A | 壹套/1 set |
13 | plc*控制系統 PLC central | HC-P17A | 壹套/1 set |
14 | 產品裁切輸送線 Products conveyor | HC-P18A | 壹套/1 set |
15 | 左右側擋系統 Side block | HC-P19A | 貳套/2 sets |
16 | 預混系統冷,熱恒溫設備 Temperature | HC-P22A | 貳套/2 sets |
4,設備技術參數:
The whole
equipment parameter:
●電源:380V/50Hz,氣源:6bar,總裝機功率約120kw
Electric
source:380V/50Hz, Air source: 6bar,
Total power:
about 120kw
●設備占地面積約:長34m,寬6m,高3.5m
Floor square: L34m*W6m*H3.5m
●生產線速度:0-6m/min
Speed
of manufacturing line: 0-8m/min
5,成品描述:
Products
description:
表面材質:鋁板
Surface
material: color steel
中間材質:聚氨酯(PU)
Intermediate
layer: PU
底面材質:鋁箔紙、PVC紙.或牛皮紙等。
Underside:
Aluminum foil, PVC paper, color steel
可生產
尺寸:長度1-10m,寬度0-600mm,厚度1-100mm(可調)
Size:
no limit of the length, width 0-600mm, thickness 1-100mm (adjustable)
板型圖如下;
6,*控制系統:
PLC central
control system:
●此套設備生產流程由PLC*控制系統控制連續生產。
The whole process of the manufacturing
line is controlled by PLC central control system.
●超大液晶顯示器具有強大功能菜單,設有壓力,溫度、線速、轉速,流量壓力故障及節假日自動循環監控等。操作方便,簡單。
Large
LCD monitor has powerful function menu that can monitor the temperature, speed,
pressure, flow, failure information and so on. The operation is easy and
convenient.
7,PU高壓連續發泡設備/PU high
pressure continuous foam equipment
聚氨酯(PU)高壓發泡設備:PU high pressure foam
machine
l 功能;采用PLC*控制系統操控,將生產所需異氰酸酯(ISO)/聚醚多元醇(POLYL)兩種調配后的混合材料,按設定好的時間、溫度、壓力、流量及混合比例等通過高壓混合后均勻澆注在水泥卷材上面,進入層壓設備發泡成型。
l Function:
Adopts PLC central control system, mix the raw material POLY & ISO and
spray on to the cement panel, and then material foaming in the form press
machine. All the process are finished under the setting time, temperature,
pressure, flow and mixing ratio.
l 主要結構:高壓混合頭,A、B料高壓變量柱塞泵、A/B料容積式流量計、A/B料變頻馬達及磁性連軸器、A/B料生產儲料罐,液壓系統,冷熱溫控系統,PLC*控制系統、自動補料輸料系統
l Main
structure: high pressure mixing head, A & B raw material pumps, flow
meters, A & B converter motors and electro-magnetic coupling, A & B raw material tanks, hydraulic
system, temperature control system, PLC central control system, refilling
system.
l 特點;1.該設備具有混合均勻穩定、適應高粘度材料連續生產,自動清潔操作簡單方便。2.A/B料溫控系統可選擇實行獨立加溫或制冷控溫。3、此發泡機A/B料流量及比例調整范圍大、不受產品厚薄及材料影響。
l Features:
1, this machine has mixinghomogeneously
and stable, suitable for high viscosity material continuous producing. And easy
to operate. 2, The temperature of A & B material can be controlled
separay. 3, The flow and ratio of the material A & B can be adjusted in
wide-bound.
8,自動放卷設備
Automatic uncoil
equipment
9,預熱系統
Pre- heat system
●由雙層鋼板制作,中間層采用石棉填充保溫隔熱。
Made by double
layers steel, and the interface fills asbestos to preserve heat.
●預熱方式采用紅外線照射彩鋼表面加溫,快捷省電。
Adopt red-ray to
heat. Heating quickly andsaving Electricity.
10,前置彩鋼模切斷裝置
Front cutting equipment:
●在開卷裝置后面,采用手動裁切,可實現計量長度和定量長度切斷。
Placed behind
the unreeling equipment, handle cutting.
12,錫箔紙、PVC紙放卷機
Aluminum foil/PVC paper unreeling machine
●生產單面彩鋼板時用于產品背面復合材料。
Used for
underside compound when manufacture one side color steel and one side aluminum
foil.
●該系統具有自動糾編功能。
This system has
automatic correct function.
13,壓型機
Forming press
●用于將鋁板按要求壓制成型.
Used
for press the color steel.
14,雙履帶層壓成型設備
Double
caterpillar continuous Forming Machine:
●雙履帶成型設備長18m,上下由獨立式的雙層鋁板,鏈輪及機架組成,機架高度1.6m,下機架鏈板面高度1.2m。
The length of the double caterpillar continuous
Forming Machine is 18m. Made by
up and bottom frames. It has three parts. The height of the frame is 1.6m. The height of link plate of bottom
frame is 1.2m.
●自動循環側擋系統2套,分別安置在生產線鋁板兩邊,生產不同厚度夾芯板時可通過更換側擋塊使用。
There
are 2 sets of nylon battle plates, which are placed on the two sides of
aluminum panel. The nylon battle plates can be changed according to the
thickness of the producing PU panel.
●鏈板均勻安裝在鏈輪上,鏈板驅動采用上下2臺齒輪減速馬達驅動,速度由變頻器調控。
The link plates are installed on the chain
wheel, and driven by up and bottom gear motor. The speed can be changed by
frequency converter.
15,液壓提升裝置
Hydraulic lift system:
●雙鋁帶上層成型機提升由液壓總成及整套套液壓油缸執行,有限使用提升高度為20-200mm
The up forming machine is lifted by
hydraulic cylinders. The lift height is20-200mm.
16、側擋系統
l 功能:將標準厚度尼龍擋塊固定在雙履帶鋁板兩邊,生產不同厚度產品時只需在原尼龍側擋件上疊加即可,生產線由蝸輪減速變頻傳動裝置帶動、雙履帶層壓機將配合整套設備動作保持連續生產。
17,雙履帶生產線自動電加溫熱循環系統
Heating cycle
system:
●采用導熱管電熱循環加溫系統,導溫快、安全性高。
Heated by bold heating tube. Each oven has
separate temperature control and heat dissipation equipment.
●系統配有上下通風管道及恒溫裝置,可自動調節設定生產溫度。
This
system equipped with ventilating duct, and can set the temperature automatically.
●電烘箱上下個5節,雙層鋼板制造中間用石棉填充保溫,每段可獨立控溫,
18,產品自動切割設備
Finished products cutting equipment:
This cutting equipment is controlled by
PLC central control system.
19,
ISO、POLYL兩組份預混、儲料系統:
Material refill system for pre-mix system
●A,B料預混反應斧容積各1000升,夾層式自動恒溫。系統配有冷熱兩用型冷凍設備,攪拌器,安全閥磁力液位計,自動感應補料系統等。
The capacity of material A & B are 1000L, the inside material is SUS304,
jacket-type. This system equipped with chiller, stirrer, level gauge and
automatic refill system.
功能:此系統由A、B料罐,攪拌器,冷熱兩用型恒溫設備及自動上料、補料裝置組成,生產時將原材料分別加入ISO、POLYL儲料罐,用以均勻攪拌、恒溫、能及時對發泡機生產料罐補充材料,滿足其連續生產需求。
l 設備組成:A/B料預混儲料罐、A/B料循環補料泵浦、馬達系統、A/B料冷凍、加溫系統、A/B料抽料攪拌系統、A/B料冷凝器快速加熱或制冷循環系統、A/B料液位顯示及感應系統。
l 特點:通過增加冷凝器循環的方式,能快速均勻對A/B料加溫或制冷后自動補充到發泡機生產料罐滿足連續生產需要。
20,側擋成型模塊
Moulding block
●根據產品不同厚度及形狀組成,生產時按產品厚度安裝對應的尼龍件擋塊。
Change the nylon block according to
different thickness products.
21,成品輸送線
Finished products conveyor system:
●由鋼架焊接而成,采用滾軸式鏈接輸送。
Made by weld steel frame. And adopts
roller shaft to convey.
●生產線與雙履帶線連接供產品成型后自動裁切輸送使用。
惠州市和成機械設備有限公司 188 9634 6260
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