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昆山全三豐精密設備有限公司
手動影像測量儀
全三豐手動影像測量儀Manual image measuring instrument
基本參數Basic parameter
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型號 Model | 行程 Range | 外部尺寸 External size | 重量(KG) Weight | 承重(KG)Capacity | ||||
WM-2010A | 200*100*200mm | 500*700*1100mm | 170 | 20 | ||||
WM-3020A | 300*200*200mm | 600*750*1100mm | 260 | 20 | ||||
WM-4030A | 400*300*200mm | 700*900*1100mm | 300 | 25 | ||||
WM-5040A | 500*400*200mm | 850*1050*1200 | 500 | 35 | ||||
測量精度Accuracy | XY軸XY Axis | Z軸Z Axis | ||||||
3um+L/200 | 可增配光柵 | |||||||
L代表測量長度L,the measured length | ||||||||
速度 Speed | XY軸XY Axis | Z軸XY Axis | ||||||
手搖 | 手搖(可增改自動) | |||||||
工作環境Operating environment | 溫度Temperature:20℃±2℃ 溫度變化Temperature variation:<2℃/hr 濕度Humidity:50-60% | |||||||
振動Vibration:<0.002mm/s,<15HZ | ||||||||
電源Power:220V,50HZ,10A | ||||||||
配置清單Configuration list | ||||||||
序號Number | 名稱Item | 分項名稱Description | 規格及主要技術參數 Technical specification | |||||
1 |
機器主體 Mechanics | 主機Machine | 影像測量系統Video measuring system | |||||
2 | 機器結構Structure | 00級濟南青大理石00 Leveljinan marble | ||||||
3 | 光柵尺Ruler | 三軸0.5um分辨率3axis 0.5um resolution | ||||||
4 | 導軌Guide | V型交叉導軌VstyleCross guide | ||||||
5 | 搖桿Rocker | XYZ三軸搖桿加粗不易變形XYZ3axis rocker ,bold is out of shape not easily | ||||||
6 |
光學系統 Optical system | CCD | 1/3"CCD彩色工業攝像機1/3 CCD colorful industrial camera | |||||
7 | 鏡頭Lens | 變倍鏡頭change zoom lens | ||||||
8 | 倍率Multiplying power | 光學放大倍率0.7-4.5X Optical magnification 0.7-4.5X影像放大倍率30-230X Video magnification 30-230x | ||||||
9 | 表面光Surface light | 三環八驅LED冷光源3 rings 8octants,LED lighting | ||||||
10 | 輪廓光Profile light | LED冷光源LED lighting | ||||||
11 | 軟件系統Software system | 測量軟件Measuring software | 自主研發的系統WM-3D Independent made system | |||||
12 | 電控系統Control system | WM電控系統WM Control system | 自主研發Independently reached and devoloped | |||||
13 |
附件 Accessories | 電腦Computer | 工業電腦或品牌電腦Industrial computer or brand computer | |||||
14 | 工作臺Worktable | 特制工作臺Specially made worktable | ||||||
15 | 合格證Certification | 經公司校準檢驗合格Qualified by WM |
>>>測量軟件介紹:附詳細軟件介紹!Software introduce
WM-ME 3D測量軟件主要功能如下: WM - ME 3 d measurement software main functions are as follows:
(1) 元素測量:measuring element:
能測量12種元素(點、直線、圓、圓弧、橢圓、矩形、槽形、○形環、距離、角度、開云線,閉云線)。Can measure the 12 kinds of elements, such as point, line, circle, arc, ellipse, rectangle, trough, o-rings, distance, Angle and open cloud line, closed cloud line).
特點:Features:
測量方法多樣(自動判別測量、采點測量﹐對比測量、公差對比測量。預置元素),可以滿足用戶不同需求,大大提高使用的方便性和測量精度。Measurement method variety (automatic discriminant, mining point measurement, comparison, tolerance contrast measurement. Preset element), can satisfy differentcustomers' needs, greatly improve the ease of use and measuring precision.
單點采集方法有多種﹕可鼠標采點,十字線尋邊采點,放大采點。There are many single point sampling method: the mouse point, cross line edge point, amplified by points.
能測量閉合云線的周長,面積及重心,使用三次插值算法,為目前最準測量云線的方法。Closed to measure the perimeter of the cloud line, area and center of gravity, the use ofthree interpolation algorithm, for the most accurate measuring method of cloud line.
可以進行框選測量多圓,快速,準確的一次測量多個圓。Can undertake box to choose measurement more round, fast and accuratemeasurement of multiple round at a time.
測量的數據可以保存為DXF檔,或.BMP圖片,及用戶程序格式。The measured data can be saved as a DXF file, or. BMP images, and the user programformat.
(2) 宏測量功能the macro measurement function
宏測量功能就是,將一些測量,構造命令關聯到一個按鈕上。點擊按鈕,即開始執行宏測量功能,宏測量功能會自動完成構造動作,減少用戶操作鼠標次數,提高工作效率。Macro measurement function is that will be some measure, command associated witha button. Click on the buttonthat starts the macro measurement function, macro measurement function automatically completes the tectonic movement, decrease the times of user mouse operation and improve the work efficiency.
要注意的是:宏測量不同于用戶程序功能,宏測量不會記錄光源,座標位置等測量狀態。運行宏測量功能時,也不會移動工作臺,打光等。軟件提供了16組宏測量功能,用戶可以自己編輯宏測量功能按鈕的圖標。宏測量功能的界面如下: Note: macro measurement is different from the user program function, macro measuredoes not record source, coordinate position measurement condition, etc. Run themacro function, also do not move the workbench, polishing, etc. 16 software provides aset of macro measure function, the user can edit the macro measurement functionbutton icon. Macro function interface is as follows:
(3) 自動捕捉測量 Automatic capture measurement
點擊,然后用鼠標圓圈去套住工件的邊緣,即可自動尋邊得到線,圓或者弧.如下圖,會自動框住圓. Click, and then use the mouse to circle to the edge of the workpiece, can automatically find edgeline, circle or arc. The following figure, will automatically be framed round.
(4) 元素構造:element structure:
元素構造功能強大。MEGA 2D元素構造提供10種構造法(【平移】、【旋轉】、【提取】、【組合】、【平行】、【垂直】、【鏡像】、【對稱】、【相交】、【相切】)構造幾何元素。MEGA 2D元素構造使得用戶輕松應付一些難以測量的元素,從而提高工作效率。Elements to construct powerful. MEGA structure provide 10 kinds of 2 d elements method ("translation ", "rotation" and "extraction", "combination", "parallel" and "vertical", "mirror", "symmetry", "intersection", "tangent") tectonic geometry elements. MEGA elements of 2 d structure makesithard for users to easily cope with some measure of elements, so as to improve the work efficiency.
(5) 自動對焦功能Autofocus function
提供精準對焦和快速對焦功能,可以通過對焦測量高度值,或通過自動對焦得到當前的點座標。Provide a precise focus and shooting function and through measuring height value focus, or thecurrent is obtained by af point coordinates.
(6) 輔助調光Auxiliary dimmer
調光指示器,會指示用戶什么時候光強﹐避免了因打光所帶來的測量誤差﹐提高了測量精度和測量效率。That move light indicator, instructs the user when is the best time to light intensity, avoid themeasurement error brought by the due to the lighting, improve the measuring accuracy andmeasuring efficiency.
(7) 圖形功能:Graphics functions:
有完善的圖形處理和顯示功能(縮放、平移、視窗顯示、局部放大、全屏顯示),使測量結果變得更加形象、直觀,便于用戶操作。滾動鼠標中鍵,放大縮小圖形,按住中鍵不放移動鼠標,則移動圖形。Have perfect image processing and display function (local amplification, scaling, translation, window display, full screen), makes the measurement more image, intuitive, easy to user operation. Rolling middle mouse button, zoom in on graphics, hold key notto put in the moving the mouse, the graphics.
(8) 標注功能:Tagging function:
能直接在繪圖區及影像區的元素圖形上標注角度、距離、X方向距離、Y方向距離、圓(弧)半徑、圓(弧)直徑、弧長。使用戶一目了然。Can directly in the plot and the elements of the image graphics on the Angle,distance, distance of X direction and Y direction distance and radius of circle (arc),round (arc) diameter, arc length. The user be clear at a glance.
影像窗口與畫圖窗口可以同步顯示測量的元素和標注。可以隱藏影像窗口的繪制的圖形,可以同步刪除,選擇影像窗口和2D圖形窗口的圖形元素。下圖為標注兩圓的X方向與Y方向距離,及圓的半徑Image window and drawing window can synchronize display measurementelements and annotations. Images can be hidden window drawing graphics, cansynchronize to delete, select image window and 2 d graphics window graphic elements.Below to indicate two round X direction and Y direction distance, and the radius of thecircle.
(9) 公差Tolerance
完善的尺寸公差計算能力。可設置默認的公差帶Improve the dimensional tolerance of computing power. Can set the defaulttolerance zone.
符合國標的形位公差計算能力,能計算形狀公差,真直度,圓、弧的真圓度。Conform to the national standard of the form tolerance capacity, can calculate theshape tolerance, really straight degree, circle, arc roundness.
位置公差計算包含位置度、平行度、垂直度、傾斜度及同心度﹐對稱度。超差能自動報警,并以紅色警示。
Position tolerance calculation contains position degree, parallel degree, verticaldegree, slope and concentricity, degree of symmetry. Out-of-tolerancealarmautomatically, and with red warning.
下圖為圓的尺寸公差輸入對話框.Round size tolerance input dialog is illustrated below.
(10) DXF檔導入導入編程DXF file import programming
導入DXF檔后,軟件會提示用戶一步一步操作,當建立好工件座標系后,則DXF檔導入產生用戶程式完成。軟件會自動產生名元素的名義值。當運行用戶程式時,將產生DXF檔與影像貼圖對比。After importing the DXF file, the software will prompt the user operation step by step, when establishtheworkpiece coordinate system, the DXF file user program to complete the import. The softwarewill automatically generate value in the name of the element name. When running a user program, will produce DXF file and image texture contrast.
(11) 報表功能Reporting features
測量數據可以導出到Excel、Word,AutoCAD,TXT中。Measurement data can be exported to Excel, Word,AutoCAD, TXT.
運行用戶程序時,可將數據按行或列方式導入到Excel中。When running the user program, but will import data in rows or columns way to Excel.
導入到報表中時,可選擇是否導出圖形和位圖。Import to the report, they can choose whether to export the graphics and bitmap.
下圖是同一個工件圖片,測量五次后,自動導出到Excel中的報表Pictures, below is the same workpiece measurement after five times, automatic export to Excel inthe report.
(12)在線SPC功能Online SPC functions
MEGA 2D提供獨立的,專業的SPC軟件﹐進行測量數據的后續處理MEGA 2 d provide independent, professional SPC software, for subsequentprocessing of measured data.
測量軟件與SPC軟件無縫連接﹐測量軟件完成測量后,自動將數據導入到SPC數據庫﹐不需要人工再輸入﹐所有的管制界限的設置全部在測量軟件中完成﹐SPC軟件無需再設置﹐從而大大提高效率。SPC提供制程用和分析用管制圖。提供的管制圖有:平均數全距管制圖,平均數標準差管制圖,中位數全距管制圖,個別值與移動平均值管制圖,直方圖,cpk推移圖,規格標準差管制圖,制程標準差管制圖,標準差比較圖,制程建議分析圖等。對生成的圖形可以利用八大判定規則進行判定。其圖表及數據可打印及導入到Excel中。Software and SPC software seamless connection, measurement software aftercompletion of measurement data imported into the SPC database automatically, without human input again, all the control limits set was done in measuring software, noneed to set the SPC software, thus greatly improve theefficiency. SPC providesprocess and analysis with the control charts. Provide control charts are: average rangecontrol chart, the average standard deviation control charts, the median range controlchart, individual values and moving average control chart, histogram, CPK graph,specification standard deviation control charts, the process standard deviation controlcharts, standard deviation comparison chart, process suggested analysis diagram, etc. To generate graphics can use eight decision rules for decision. Their charts and datacan be printed and imported into Excel.
下圖為選擇圖表類型的對話框。Chart to choose the chart type dialog box.
(13) 幫助系統Help system
WM-ME2D提供完備的幫助系統。幫助不熟悉軟件的用戶﹐快速掌握軟件的使用。WM - ME 2 d provides a complete help system. Help users are not familiar withsoftware, quickly master the use of the software.
售后服務承諾書Commitment of after service
一、 安裝調試和培訓Debugging and training
1. 交貨與安裝調試Delivery and Debugging
該儀器到達甲方儀器安裝地點后,甲方應立即通知我司。我方將在和甲方協商的日期內到達用戶所在地安裝,甲方儀器使用人員需提供必要的協助。
Once the goods arrives in the fitting place,the Buyers should inform the Seller.We will arrive in the Buyer’s location to fit it before the agreed date.The Buyers should provide necessary assistance.
安裝工作一般在一天內完成,包含機臺及各零件定位、機臺調水平、三軸復原、CCD定位、線路檢查及功能電路測試等。
The fitting work should be finished within one day,including positioning the main body and its accessory,leveling the body,recovering three axis ,locating the CCD ,checking the connections and testing the function circuit.
調試工作一般在一天內完成,包含檢驗精度等。
The adjusting work is generally finished within one day,including precision correction.
2. 培訓Training:
培訓地點:在甲方指點所在地。
Training place:The Buyers’ appointed position.
培訓人數:在儀器安裝驗收之后,由乙方安裝工程師對用戶1-2人進行操作培訓(受訓人員應具有基本的測量常識和電腦知識)。
Quantity of trainee:after the fitting and acceptance of the goods ,the engineer from the Sellers train one or two of the Buyers(the trainee should have basic knowledge of measuring and computer).
培訓內容:包含機臺操作使用培訓和測量軟件培訓,直到操作者能掌握基本操作為止。
Content of training:operate the machine and the measuring software till the trainee can master the basic skills by themselves.
二、 保修期內售后服務After service within guarantee
1. 自安裝、調試、培訓完成日起一年內為產品的保修期。保修期內,在正常使用條件下,若發生任何因產品本件或組件(含機臺、電控系統、鏡頭、CCD、軟件)損壞引發的故障,本公司免費為客戶做修換服務。
The guarantee period is defined as one year after the finish of fitting debugging and training.During this period,any malfunction of product or accessory(includebody,electricbody,electriccontroller,lens,CCD,software)will berepaired or replaced by the Sellers for free only under proper use.
2.保修期內測量軟件免費升級。
During the guarantee,the software will be updated for free.
3. 接到客戶報修通知,本公司承諾在一個工作日內回復并提出解決方案。如需現場解決,3個工作日內到達現場。
Wang min promises to provide effective solutions after receiving the customer’s notice of repair.If on site solution is needed, Wang min will arrive there within 3days.
4.在保修期內,由于如下原因導致產品故障,本公司需酌情收取成本費用。
Within the guarantee ,our company will claim charge of cost if malfunction or damage is caused by follows:
(1) 在本公司維修站外進行修理、搬運引起的故障和損壞。
The product is not repaired and carried in the Sellers’s appointed station.
(2) 人為因素操作不當而造成的故障和損壞。
User’s improper operation.
(3) 自行改裝或私自拆機而造成的故障和損壞。
Private refitting or dismantling.
(4) 由于天災。地震、火災或其他不可抗力因素而造成的故障和損壞。
Force majeure like earthquake,fire etc.
(5) 使用非本公司的零配件所引起的故障和損壞。
Accessory used in not appointed by Wangmin.
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