精益設計只為成就更高品質10年來,這一方針指引劍門泵業產品質量上了一個又一個新臺階。四川省、四川省產品、質量信譽AA企業、船用產品型式認可、法國BV認證、中華人民共和國進出口企業資格、國家消防產品生產許可證、中國石油天燃氣集團入網證、四川省免檢產品、康明斯免檢產品等殊榮是劍門牌水泵高品質有力的佐證,顧客滿意度85%是客戶對劍門人無私的肯定。
一大批工藝技術及結構改進項目,如機器造型工藝、柔性密封技術、粉末靜電涂敷技術、葉輪CFD設計、新型泵蓋設計、新型軸承體設計等得到成功運用,劍門水泵也籍此在產品可靠、節能、美觀方面處于行業。
建立了包括模具制造、鑄鍛件生產、理化檢驗、機械加工、裝配、測試等在內的完整的制造體系。有各類主要設備400余臺(套),其中包括大型立車、銑床、龍門刨、拋丸機、數控機床、新型造型機、1.5噸中頻爐、5噸樹脂砂再生處理系統、3噸沖天爐、600噸液壓機、自動測試臺架、大型清洗機等重點設備達40余臺(套)
■ 概述 Summary
●D和DG型泵是臥式多級離心泵,它適合于輸送清水(含雜質量小于1%,粒度小于0.1毫米)及物理化學性質類似于清水的其它液體。
D(DG) series pumps are horizontal multistage centrifugal pump, which are suitable for transporting clean water(impurity less than 1%, particle size less than 0.1mm) and other similar liquid.
●D型泵輸送介質溫度不大于80℃,適用于礦山排水和工廠、城市供水等場合。
D series pumps are suitable for medium temperature not more than 80°C, which are used for mine drainage and water supply for factories, cities and other places.
●DG型泵輸送介質溫度不大于105℃,適用于小型鍋爐給水或輸送熱水等場合。
DG series pumps are suitable for medium temperature not more than 105°C, which are used for small boiler feed water pump or other occasions where need transport hot water.
●本系列泵性能范圍(按規定點):
This series pump performance range:
流量:6.3~500m3/h Capacity: 6.3~500 m3/h
揚程:50~650m Head:50~650m
■ 型號說明 Explanation of Model
■ 結構說明 Explanation of structure
●本系列泵為兩端支承,殼體部份是節段式,泵的傳動方式是通過彈性聯軸器與電機聯結。泵的旋轉方向,從驅動端看,為順時針方向旋轉。
This series pump is supported at both ends, and the shell part is ring segment, the pump is driven through flexible coupling and motor coupling. Looking from the back of the electrical machine, the pump’s rotation direction is clockwise.
● 定子部分 Stator
主要由吸入段、中段、吐出段、導葉、填料函體等組成,并用拉緊螺栓和螺母聯接成一體。吐出口均垂直向上,D型泵吸入口為水平方向,DG型泵為垂直向上。
Mainly consist of suction segment, connecting piece, discharge casing, guide vane, and stuffing body, etc. and link to one with tighten bolts and nuts. Outlet are all vertically upward, D-type pump’s inlet is horizontal, while DG-type pump’s inlet is vertically upward.
●轉子部分 Rotor
主要由軸、葉輪、平衡盤及軸套等零件組成。
Mainly consist of shaft, impeller, balancing disc, and shaft sleeve parts.
●泵的密封 Sealing
◆吸入段、中段、吐出段之間的靜止結合面用紙墊來密封。
Stationary joint surface such as suction segment, connecting piece and discharge casing is sealed with paper pad.
◆泵各級間采用節流密封。
Throttling seal is adopted between pump stage.
◆泵的兩側軸封采用軟填料密封。
Both sides of the pump shaft seals use soft packing seal.
◆采用擋水圈擋水,防止水進入軸承。
Retaining water by retaining ring, prevent water into the bearings.
●軸承部分 Bearing parts
整個轉子由軸兩端的圓柱滾子軸承來支承,軸承采用油脂潤滑。
The rotor is all supported by the cylindrical roller bearing on rotor sides, bearing is grease lubrication.
●平衡部分 Balancing Sets
由于葉輪前后蓋板受壓面積不等,要產生軸向力,此軸向力由平衡裝置承擔。
泵的平衡室由吐出段、填料函體,平衡水管(部件)所組成。其平衡水管(部件)不允許堵塞和用閘閥調水的流動。
As the unequal compression area of the impeller front and back cover, so produce axial force, this axial force is supported by balancing sets.
Pump balancing house consist of discharge casing, stuffing body, balancing water pipe( parts). The balance water pipe is absolutely not allowed to be blocked and make water flow with gate valve.
■ 結構簡圖 Sectional drawing
性能參數(清水性能)
The performance table of the D(DG) type pump (clear water test)
型號 Model | 轉速 | 流量 | 揚程 | 效率 | 軸功率 | 電機功率 | 必需汽蝕余量 | |
Speed | Flow | Head | EFF. | Shaft Power | Motor Power | (NPSH)r | ||
(r/min) | (m3/h) | (L/S) | (m) | (%) | (kw) | (kw) | (m) | |
D 85—45×2 | 2950 | 55 | 15.3 | 102 | 63 | 24.25 | 37 | 3.2 |
DG | 85 | 23.6 | 90 | 72 | 28.94 | 4.2 | ||
| 100 | 27.8 | 78 | 70 | 30.35 | 5.2 | ||
D 85—45×3 | 2950 | 55 | 15.3 | 153 | 63 | 36.38 | 55 | 3.2 |
DG | 85 | 23.6 | 135 | 72 | 43.4 | 4.2 | ||
| 100 | 27.8 | 117 | 70 | 45.52 | 5.2 | ||
D 85—45×4 | 2950 | 55 | 15.3 | 204 | 63 | 48.5 | 75 | 3.2 |
DG | 85 | 23.6 | 180 | 72 | 57.87 | 4.2 | ||
| 100 | 27.8 | 156 | 70 | 60.7 | 5.2 | ||
D 85—45×5 | 2950 | 55 | 15.3 | 255 | 63 | 60.63 | 90 | 3.2 |
DG | 85 | 23.6 | 225 | 72 | 72.34 | 4.2 | ||
| 100 | 27.8 | 195 | 70 | 75.86 | 5.2 | ||
D 85—45×6 | 2950 | 55 | 15.3 | 306 | 63 | 72.75 | 110 | 3.2 |
DG | 85 | 23.6 | 270 | 72 | 86.81 | 4.2 | ||
| 100 | 27.8 | 234 | 70 | 91.04 | 5.2 | ||
D 85—45×7 | 2950 | 55 | 15.3 | 357 | 63 | 84.88 | 132 | 3.2 |
DG | 85 | 23.6 | 315 | 72 | 101.3 | 4.2 | ||
| 100 | 27.8 | 273 | 70 | 106.2 | 5.2 | ||
D 85—45×8 | 2950 | 55 | 15.3 | 408 | 63 | 97 | 132 | 3.2 |
DG | 85 | 23.6 | 360 | 72 | 115.7 | 4.2 | ||
| 100 | 27.8 | 312 | 70 | 121.4 | 5.2 | ||
D 85—45×9 | 2950 | 55 | 15.3 | 459 | 63 | 109.1 | 160 | 3.2 |
DG | 85 | 23.6 | 405 | 72 | 130.2 | 4.2 | ||
| 100 | 27.8 | 351 | 70 | 136.6 | 5.2 | ||
D 155—30×2 | 1480 | 100 | 27.8 | 65 | 64 | 27.66 | 55 | 3.2 |
DG | 155 | 43 | 60 | 75 | 33.77 | 3.9 | ||
| 185 | 51.4 | 55 | 75 | 36.95 | 4.8 | ||
D 155—30×3 | 1480 | 100 | 27.8 | 97.5 | 64 | 41.2 | 75 | 3.2 |
DG | 155 | 43 | 90 | 75 | 50.65 | 3.9 | ||
| 185 | 51.4 | 82.5 | 75 | 55.42 | 4.8 | ||
D 155—30×4 | 1480 | 100 | 27.8 | 130 | 64 | 55.32 | 90 | 3.2 |
DG | 155 | 43 | 120 | 75 | 67.54 | 3.9 | ||
| 185 | 51.4 | 110 | 75 | 73.9 | 4.8 | ||
D 155—30×5 | 1480 | 100 | 27.8 | 162.5 | 64 | 69.15 | 110 | 3.2 |
DG | 155 | 43 | 150 | 75 | 84.42 | 3.9 | ||
| 185 | 51.4 | 137.5 | 75 | 92.37 | 4.8 | ||
D 155—30×6 | 1480 | 100 | 27.8 | 195 | 64 | 82.98 | 132 | 3.2 |
DG | 155 | 43 | 180 | 75 | 101.3 | 3.9 | ||
| 185 | 51.4 | 165 | 75 | 110.8 | 4.8 | ||
D 155—30×7 | 1480 | 100 | 27.8 | 227.5 | 64 | 96.81 | 160 | 3.2 |
DG | 155 | 43 | 210 | 75 | 118.2 | 3.9 | ||
| 180 | 51.4 | 192.5 | 75 | 129.3 | 4.8 | ||
D 155—30×8 | 1480 | 100 | 27.8 | 260 | 64 | 110.6 | 160 | 3.2 |
DG | 155 | 43 | 240 | 75 | 135.1 | 3.9 | ||
| 185 | 51.4 | 220 | 75 | 147.8 | 4.8 | ||
D 155—30×9 | 1480 | 100 | 27.8 | 292.5 | 64 | 124.5 | 220 | 3.2 |
DG | 155 | 43 | 270 | 75 | 152 | 3.9 | ||
| 185 | 51.4 | 247.5 | 75 | 166.3 | 4.8 | ||
D 155—30×10 | 1480 | 100 | 27.8 | 325 | 64 | 138.3 | 220 | 3.2 |
DG | 155 | 43 | 300 | 75 | 168.8 | 3.9 | ||
| 185 | 51.4 | 275 | 75 | 184.7 | 4.8 | ||
D280—43×2 | 1480 | 185 | 51.4 | 94 | 69 | 68.6 | 110 | 3 |
280 | 77.8 | 86 | 77 | 85.2 | 4.7 | |||
335 | 93.1 | 76 | 75 | 92.4 | 6 | |||
D280—43×3 | 1480 | 185 | 51.4 | 141 | 69 | 103 | 160 | 3 |
280 | 77.8 | 129 | 77 | 127.7 | 4.7 | |||
335 | 93.1 | 114 | 75 | 137.8 | 6 | |||
D280—43×4 | 1480 | 185 | 51.4 | 188 | 69 | 137.3 | 220 | 3 |
280 | 77.8 | 172 | 77 | 170.3 | 4.7 | |||
335 | 93.1 | 152 | 75 | 184.9 | 6 | |||
D280—43×5 | 1480 | 185 | 51.4 | 235 | 69 | 171.6 | 280 | 3 |
280 | 77.8 | 215 | 77 | 212.9 | 4.7 | |||
335 | 93.1 | 190 | 75 | 231.1 | 6 | |||
D280—43×6 | 1480 | 185 | 51.4 | 282 | 69 | 205.9 | 315 | 3 |
280 | 77.8 | 258 | 77 | 255.5 | 4.7 | |||
335 | 93.1 | 228 | 75 | 277.3 | 6 | |||
D280—43×7 | 1480 | 185 | 51.4 | 329 | 69 | 240.2 | 355 | 3 |
280 | 77.8 | 301 | 77 | 298.1 | 4.7 | |||
335 | 93.1 | 256 | 75 | 323.6 | 6 | |||
D280—43×8 | 1480 | 185 | 51.4 | 376 | 69 | 274.5 | 400 | 3 |
280 | 77.8 | 344 | 77 | 304.7 | 4.7 | |||
335 | 93.1 | 304 | 75 | 369.8 | 6 | |||
D280—43×9 | 1480 | 185 | 51.4 | 423 | 69 | 308.9 | 450 | 3 |
280 | 77.8 | 387 | 77 | 383.2 | 4.7 | |||
335 | 93.1 | 342 | 75 | 416 | 6 |