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廣電計量檢測集團股份有限公司

蓄能罐式液控緩閉止回蝶閥

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  • 公司名稱高能閥門集團有限公司
  • 品       牌
  • 型       號
  • 所  在  地溫州市
  • 廠商性質其他
  • 更新時間2024/11/19 9:35:28
  • 訪問次數110
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高能閥門集團有限公司始建于1985年,集研制開發、生產、營銷和服務為一體的無區域性行業集團公司。系“中國泵閥之鄉”企業,浙江省重合同守信用企業、永嘉縣巨龍企業、納稅大戶、農行省級資信等級AA。集團以高能閥門有限公司為核心,下設五個控股子公司:高誠球閥有限公司、華晨電站閥門有限公司、華儀閥門有限公司、純誠鑄造有限公司、源泉環保科技有限公司。總部設在風景秀麗的楠溪江畔永嘉東甌工業區高能工業園,北依雁蕩山,南臨甌江,緊靠104國道和溫州東甌大橋,臨近溫州機場、火車站、龍灣國際集裝箱碼頭。建筑面積達25000平方米,注冊資金10100萬元,員工600余人,其中中高級專業技術人員占10%。產品規格齊全、結構新穎、工藝、質量可靠。主導產品:蝶閥、球閥、電站閥、閘閥、截止閥、止回閥、旋塞閥、水力控制閥、API閥門、管道配件等30多個品種,200多個系列,幾千種型號規格。產品通徑為DN15~4500mm(1/2"~144"),壓力等為0.1MPa~35.0MPa(125Lb~2500Lb),工作溫度-196℃~570℃,傳動方式有手動、蝸輪傳動、電動、氣動、液動、電液聯動等。閥門主體材料有鑄鐵、碳鋼、合金鋼、不銹鋼、特殊合金鋼等。產品采用GB、JB、JSO、API、ANSI、BS、 DIN、NF、JIS等標準生產,廣泛應用于石油、化工、電力、給排水、城建、鋼鐵、燃氣儲運等領域,產品,遠銷國外。集團擁有完善的企業標準化體系,電腦網絡管理系統和嚴格的產品質量檢測制度;現有金加工設備280余臺,有齊全的檢測設備和完善的檢驗手段,其中理化檢驗、機械性能試驗、光譜分析、大型試驗機、無損檢測等檢驗設備達25臺(套)。產品科研為公司的生命力,公司設立了CAD閥門設計中心、三維模擬制造設計系統,優化產品結構,保證了新產品研發的質量和速度,其中骨架襯氟蝶閥、可調節三偏心硬密封蝶閥和雙向三偏心硬密封蝶閥、上裝式蝶閥等均為省級新產品,曾榮獲科技進步二等獎,取得了國家,其中蝶閥為浙江省推薦產品,“HPV”為浙江省、浙江省產品,2006年“HPV”牌閥門被評為“浙江產品”。為進一步加強質量管理,接軌國際市場,自2000年11月取得了挪威船級社(DNV)頒發的ISO9001質量管理體系認證證書以來,嚴格按照ISO9001質量管理體系的規則和程序進行運作和管理,并在2002年通過ISO9001:2000換版認證,特種設備制造許可TS認證,2003年通過了美國石油學會API產品認證, 并獲得進出口企業資格。高能以健全的管理體系,雄厚的技術,*的工藝,精良的設備,完善的檢測制度和全面快捷的售后服務,羸得了廣大用戶的信賴和好評,并成為中國石化工程建設公司合格供方、中石化設備資源市場成員、中石油天然氣集團一級供應網絡企業、國家電力公司電站配件供應成員廠、勝利石油物資銷售隊伍、機械工業閥門科技信息網成員、給水排水協會常務委員、通用機械閥門行業協會會員。高能人遵循“完善體系、持續改進、確保質量、按期交貨、熱情服務、顧客滿意”的質量方針,本著“創新+質量+誠信+服務”的企業精神,高能人承諾:我們將以的品質,合理的價格,齊全的品種和快捷的交貨期向廣大用戶提供優質的服務。
用途User蓄能罐式液控緩閉止回蝶閥是我廠在消化吸收歐美液控閥門最并報基礎上研制而成的新型產品
蓄能罐式液控緩閉止回蝶閥 產品信息


用途 User

蓄能罐式液控緩閉止回蝶閥是我廠在消化吸收歐美液控閥門最并報基礎上研制而成的新型產品。目前,該閥是我國一代液控蝶閥,它兼有閘閥和止回閥的功 能,是一種能按預先調定好的程序,分兩階段快關和緩閉的動作來消除水錘對管網破壞的理想控制設備。

The storage tank type liquid control and control of the butterfly valve is a new product which is developed by our factory in the process of absorbing and absorbing the European and American liquid control valves. At present, the valve is the latest generation of hydraulic control butterfly valve in our country, it has both the function of the gate valve and check valve, is a kind of can according to the setting in advance good program, two stages fast shut gentle close your action to eliminate water hammer in pipeline damage their ideal control system.

特點 Characteristic

本閥的顯著特點是:用蓄能罐取代了目前國內幾家閥門廠生產的重錘式液控蝶閥中的重錘,將重錘勢能變為流體蓄能,不僅節省了長期運行支承重錘所耗的能量,改善了液壓系統的保壓性能,避免了運行時維護人員的人身傷亡事故和精神上的不安全感或恐懼感,而控制機構構思新穎,設計合理,體積小,重量輕,結構簡單,功能齊全,動作靈活可靠、外形美觀、節能節材,維修方便,且維修時不需停止水泵工作等。
本閥具有較完善的液壓系統和電氣控制系統,可手動油泵即可關閉閥門。閥門可以全開、全閉,也可半開、半閉,運用十分方便。
本閥液壓站和電氣控制箱可以裝在閥體上,也可以與閥體分離就近安裝,閥體可以水平布局,也可垂直安裝,可視現場條件選擇。
This valve the salient features are: energy storage tank to replace the present domestic several valve factory in the production of hydraulic control butterfly valve with a heavy hammer hammer, hammer potential energy into the fluid energy, not only save the long running bearing weight of energy consumption, improve the pressure of the hydraulic system performance, to avoid the runtime maintenance personnel casualty accidents and mental insecurity or fear, control mechanism and the design is novel, reasonable design, small volume, light weight, simple structure, complete functions, movements flexible and reliable, good appearance, energy-saving material saving, convenient maintenance, and do not need to stop the pump when maintenance work and so on.
The valve has a complete hydraulic system and electrical control system. The valve can be closed by manual oil pump.Valves can be fully open, fully closed, or partially open and semi-closed, which can be easily used.
This valve hydraulic station and the electrical control box can be installed in the valve body, can be separated from the valve body close to installation, the valve body can be horizontal layout, also can be installed vertically, visual field condition selection.

工作原理 Working prin

1、常規工作:
(1)閥門開啟:啟動電機帶動油泵運轉,液壓油經濾網、油泵、單向閥、手動截止閥進入蓄能罐至額定壓力后停止。電磁閥通電,蓄能罐內的壓力油經高壓膠管進入擺動油缸(以下簡稱油缸)的尾端,推動活塞桿伸出,帶動與之相連的連桿和閥軸,使蝶板旋轉開啟,液壓油從油缸的前部排出,經調整閥,電磁換向閥流回油箱,實現可調的無級勻速開閥。隨之,蓄能罐充壓力油至額定壓力后油泵停止(參見液壓原理圖)。
(2)閥門關閉:切斷電磁閥電源(或反作用型即電磁閥通電),蓄能罐內的壓力油進入油缸的前部,推動活塞桿退回,液壓油從油缸尾端的快慢開角度調節桿,快關調速閥,慢關調速閥流回油箱,按預先調定的3個控制程序實現關閥。
(3)任意位置停止:蝶閥在開啟或關閉過程中,切斷油缸的回油,蝶板即停止在任意位置(此功能不能調節流量使用)。
2、電動油泵直接供壓力油開、關蝶閥:切斷蓄能罐內的壓力油、關閉手動形式上閥J1、J2(參見液壓原理圖)。啟動電機、油泵的壓力油分別進入油缸的后端或前部即可實現勻速開、閉蝶閥。
3、搖動手動油泵開、關蝶閥:(切斷蓄能罐內的壓力油和關掉電動油泵)電磁閥得電或失電,搖動手動動油泵即可實現開、關蝶閥。
4、蓄能罐補壓力油:一般情況下,蓄能罐內的油壓為額定值(上限值),當液壓系統在長時間的工作狀態下,由于有極微量泄漏使油壓降至額定值(下限值)(仍高于工作油壓值)時,壓力控制器動作,啟動油泵電機進行補壓力油。油泵啟動間隔時間為:閥門通徑DN≤900大于300小時,DN≥1000大于500小時。
5、蝶閥、水泵聯鎖保護:當電磁換向閥出現故障(換向失控)或誤操作時,聯鎖裝置即發出跳閘信號,使水泵停止運轉。
1. Routine work:
(1) valve opening: start the motor to drive the pump operation, hydraulic oil through the filter screen, oil pump, one-way valve, manual globe valve to enter the storage tank to the rated pressure to stop.The solenoid valve is energized and the pressure oil in the storage tank is pumped through a high pressure hoseInto swinging the end of the cylinder (hereinafter referred to as the cylinder), to push the piston rod, drive shaft is connected with the connecting rod and valve, rotate and open the butterfly plate and the front of the hydraulic oil from the oil cylinder, adjusted valve, electromagnetic directional valve flow back to the fuel tank, real
Now adjustable non-uniform open valve.Subsequently, the storage tank is filled with pressure oil until the pump stops (see the hydraulic schematic diagram).Electromagnetic valve (2) : the valve closed to cut off the power supply (or reaction type solenoid valve power), the front of the energy storage tank pressure oil into the cylinder, the push rod returned, the hydraulic oil from the oil cylinder end opening Angle adjusting screw rod, fast shut
The speed regulating valve, the slow speed control valve flow back to the tank, according to the preset three control procedures to realize the valve.
(3) stop at any position: in the process of opening or closing the butterfly valve, the oil cylinder is cut off and the butterfly plate is stopped in any position (this function cannot regulate the flow).
2. The electric oil pump is directly used for pressure oil and the butterfly valve: cut off the pressure oil in the storage tank, and close the manual valve J1 and J2 (see hydraulic schematic diagram).The pressure oil of starting motor and oil pump goes into the back end or front of the cylinder. The department can achieve uniform speed and close butterfly valve.
3. Shake the manual oil pump to open and close the butterfly valve: (cut off the pressure oil from the storage tank and turn off the electric oil pump) the solenoid
valve can be turned off or lost, and the pump can be opened and closed.
4, energy storage tank pressure oil: under normal circumstances, the energy storage tank for oil pressure rating (upper limit), when the hydraulic system under the working condition for a long time, because have very low leakage oil pressure drop to rating (lower limit) (still above
When working oil pressure value, the pressure controller action, start the oil pump motor to make up the pressure oil.The starting interval of oil pump is: the valve size DN is less than 900, which is greater than 300 hours, and the DN is greater than 1000 hours.
5. Butterfly valve and water pump interlock protection: when the solenoid reversing valve fails (out of control) or misoperation, the interlock device sends out the tripping signal to stop the pump running.


型號編制說明 Model description

例:1200DX7K41X-10
表示通徑DN1200的蓄能罐式液控止回蝶閥,傳動方式為液動,法蘭連接,結構形式為垂直板式,密封面材料為橡膠,公稱壓力為1MPa。Example: 1200DX7K41X-10
The storage tank type liquid control check and check butterfly valve with the diameter of DN1200 is indicated, the transmission mode is fluid, flange connection, the structure form is vertical plate type, the sealing material is rubber, and the nominal pressure is 1MPa.


基本參數 Basic parameters

公稱壓力
          PN(MPa)
試驗壓力Ps(MPa)工作溫度 Working    temperatuer適用介質 Applicable medium
密封 Seal Strength Dx7k41X-2.5
            6
          10
Dx7k41H-2.5
            6
          10
CDx7k41X-2.5
            6
          10
Dx7k41H-2.5
            6
          10
C
11.11.5≤80℃≤250℃水、油品及其它
            非腐蝕性液體
            Water, oil and other
          non-corrosive liquids
煤氣、蒸氣
            及其它廢氣體
            Gas, steam and
          other waste gases
0.60.660.9
0.250.2750.375


特殊參數 Special parameters

閥門通徑 Valve size≤1200≥1400可調
   Adjustable
開閥時間 Open valve time(S)
10~6030~120
關閥時間(S)
     Close valve time
快關
   Fast shut
1.2~252~30
慢關
   Slowly shut
2~604~60
關閥角度
   Close valve Angle
快關
   Fast shut
65°±10°
慢關
   Slowly shut
25°±10°


主要零件材料 Major part material

零件名稱
   Part name
材料 Material
Dx7k41X-2.5
     6
   10
Dx7k41H-2.5
     6
   10
C
閥體、蝶板
   Body, butterfly plate
灰鑄鐵
   Gray cast iron
碳素鋼 Carbon steel
閥軸
   Valve shaft
不銹鋼
   Stainless steel
不銹鋼 Stainless steel
閥體密封圈
   Body seal ring
黃銅
   Brass
不銹鋼 Stainless steel
蝶板密封圈
   Ring seal
丁腈耐油橡膠
   Butyronitrile oil resistant rubber
不銹鋼 Stainless steel

 

1、閥體1, the valve body
2、蝶板2, the butterfly plate
3、擺動油缸3. Oscillating cylinder
4、快慢關角度調節桿4. Fast and slow Angle adjustment lever
5、慢關調速閥5. Slow speed control valve
6、快關調速閥6. Speed control valve
7、高壓膠管7. High pressure hose
8、手動截止閥J1(控制前蓄能罐)8. Manual globe valve J1 (control front storage tank)
9、手動截止閥J2(控制后蓄能罐)9. Manual globe valve J2 (control back storage tank)

 


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