RA16圓度測量儀 Roundness |
http://www.walechina.com |
陜西威爾機電科技有限公司（簡稱威爾量儀）是一家從事超高精密測量儀器的設計、生產、及售后服務為一體的生產型企業。數項精密測量技術在該領域的空白，已獲得各種軟件著作權和產品數十項。已開發出優于進口同類產品性能指標的數款產品，是同類產品國產化的選擇。
自主開發及生產的產品有SE系列粗糙度輪廓儀、SP系列輪廓儀、SR系列粗糙度儀、RS系列圓柱度儀、RA系列圓度儀、RP活塞綜合測量儀、移動式圓度儀、圓柱度儀、粗糙度輪廓儀等。
公司聯合高校成立“智能測量系統”項目部，將目前公司的離線測量產品與智能生產線緊密聯機，實現在線、實時、自動測量，為智能工廠提供質量監控的“眼晴”和“耳朵”。
在這一領域的空白，打破國內智能制造廠家的智能測量需求僅能依賴進口的局面。
威爾量儀的精密測量產品應用于航空、航天、汽車，高精度機械制造、新型電子、新能源、科研人工關節等行業的新產品研發和生產過程質量控制，也可在大專院校應用于研究、試驗及教學。
中國制造2025是中國企業趕超國際水平、實現跨越式發展的一次機遇。威爾量儀在工業制造產業升級和變革時期，緊跟“中國制造2025”的大趨勢，
調整公司產品的研發方向，推出針對性的測量產品和測量解決整體方案，充分利用已研發出的技術基礎和成果優勢，謀求“彎道超車”，快速發展，致力成為業內的測量解決方案提供商！
威爾量儀，質在必得！
Shaanxi Wale M&E Technology Co.,Ltd(Wale Instrument for short) is a high-tech manufacturer integrated with ultra-high precision measuring instrument design, production, and after-sales service. Several precision measurement technology filled the gaps in the measurement field.Wale has got a variety of software copyright and dozens of patents ,ａnd developed several products superior to the similar imported products in terms of performance indicators.Wale is the best choice for domestic measurement products.
Self-developed and manufactured products: SE series rough contour, SP series contour, SR series roughness measuring instrument, RS series cylindrical measuring instrument,, RA series roundness measuring instrument,, RP piston-operated
comprehensive measuring instrument,
roundness instrument, cylindrical measuring instrument, roughness contour measuring instrument,.
Join up with university to set up the "Intelligent Measurement System" project department,connect the off-line measurement products and intelligent production line to achieve on-line, real-time, automatic measurement,ａnd provide quality monitoring of "eye" and "ears" for intelligent factory.Filled the gaps in this field and broken the situation of domestic intelligent measuring demａnd only rely on imports.
The precision measurement of Wale is applied to the product development and quality control of aviation, aerospace, automotive, high-precision machinery manufacturing, new electronic, new energy, medical artificial joints and other industries , also can be applied in the research, testing and teaching of universities and colleges.
“Made in China 2025” is a great opportunity for Chinese enterprises to catch the international level and achieve leap-forward development. Wale closely followed the trend of "Made in China 2025" in upgrading and transformation period of industrial manufacturing industry , and adjusted the development and research direction, launched targeted measurement products and solutions. Wale made full use of the developed technical basis and achievements to seek "corner overtaking" and strive to become the most professional measurement solutions provider in the industry.
Wale determined to have best quality!
測量原理 Measure principle
圓度儀是以精密回轉中心為回轉基準，通過傳感器測量工件不同轉角位置上的實際輪廓到回轉中心的半徑變化量，來定量評價被測件某一橫截面圓度的測量儀器。可用于測量內，外回轉表面各截面輪廓的圓度，同心度和端面跳動等參數。
Roundness measuring instrument is benchmark against precision rotary center, the quantitative evaluation of the cross-section roundness is made by measuring the radius varitation of actual
contour of workpiece in different angle position to rotary center by sensor. It is used to measure the cross-section roundness and coaxiality of internal rotation and external rotation and face runout, etc.
測量功能 Measuring function
評價項目: 圓度、同心度、平面度、徑向單跳動
分析能力:
頻譜分析、缺口/毛刺自動剔除、波形分析
圓度評定方式（4種）: 最小區域法、最小二乘法、最小外接圓法、內切圓
圓度濾波檔位:1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr,15-500upr,2-15upr
濾波形式: 高斯（ISO標準）
Evaluation item: Roundness, concentricity, flatness,Single radial runout
Analytical ability:
Spectrum analysis, gap/burr automatically removed, waveform analysis
Roundness evaluation (4 methods): Minimum zone method, least square, minimum circum circle and maximum inscribed circle
Roundness filtering gear: 1-15upr,1-50upr,1-150upr,1-250upr,1-500upr,15-100upr,15-500upr,2-15upr
Filtering expression: Gaussian (ISO standard)
技術規格 Technical data
項目 Item | 參數 Parameter | |
旋轉工作臺 Rotary table | 旋轉精度 Rotation accuracy | (0.025+6H/10000)μm 氣浮軸系 Gas bearing
|
旋轉速度 Gas bearing | 6rpm | |
工作臺有效直徑 Adjust table diameter | 180mm | |
工件直徑（回轉直徑） Rotation diameter | 420mm | |
測量直徑 Max measure diameter | 250mm | |
臺面承重 Table loading capacity | 10Kg | |
垂直軸（Z軸） Column (Z-axis ) | 垂直移動 Vertical travel | 320mm |
垂直移動方式 Vertical movement mode | 電動 Electric | |
檢測高度（離旋轉工作臺） Maximum detection height | 320mm | |
檢測深度 Max detection depth | 100mm(最小內徑：30mm) 100mm (min inner diameter) | |
水平臂（X軸） horizontal arm (X-axis) | 水平移動 Horizontal travel | 100mm |
突出量 Protrusion amount | 25mm | |
水平移動方式 Horizontal movement mode | 手動 Manual | |
檢測器 Detector | 采集器件 Acquisition device | 圓光柵 Circle grating |
圓周采樣點數 Circumference of sampling | 4096點 | |
傳感器類型 Sensor type | 電感傳感器 Inductive Sensor | |
傳感器量程 Sensor range | ±300μm | |
傳感器分辨率 Sensor resolution | 0.001μm Max 0.001μm | |
技術特點 Technical characteristics
① 采用氣浮主軸，精度保持更持久，穩定性好。Adopt gas spindle: Maintain long-term accuracy, good stability.
② 關鍵件采用特殊去應力合金材料及特殊的去應力處理工藝，精度保持長久。Key components use special de-stress alloy and special de-stress processing procedure to keep accuracy.
③ 模塊化設計使用戶維護成本降至。Modular design save user’s maintenance cost to the lowest.
④ 強大的消偏心功能，方便用戶快速測量、同類工件的測量做到即放即測無需調整。
Eliminate eccentric function make it easy for users to measure quickly. The similar measurement of the same kind work piece can be measured immediately without the need to adjust.
⑤軟件自主研發，模塊化設計使用戶維護成本降至。Self-developed software, module design decrease which decrease the users maintenance cost;
⑥軟件輔助調心調平，提高效率，節省時間。Software aided self-aligning leveling, improve efficiency and save time.
⑦軟件支持中文、英文，且支持XP、win7、win8系統。Software support XP、win7、win8 system, Chinese and English language.
⑧標準報表設有各種評定方式，測試報告欄中參數可根據需要進行添加和刪除。Standard report is equipped with a variety of evaluation method, the parameters in column test report can be add or delete according to the users requirement.
⑨測量結果可選擇ISO統計報表或ISO標準報表。Measurement results can choose ISO statistics or ISO standard reports
⑩可選配換向器模塊。Commutator module for optional.
設備尺寸 Equipment size
外形尺寸(mm) Overall Dimension | 主機重量 (Kg) Machine Weight | ||
Lx | Ly | Lz | |
1584 | 795 | 1585 | 320 |
環境要求 Environment Specifications
振源：無大振源
電源：AC 220V±10% 50Hz 單獨地線
溫度：現場溫度：12℃—26℃
理想溫度20±2℃
相對濕度：＜85%
氣源：空壓機氣源壓力：0.5-0.8Mpa
空壓機氣源流量：≧0.2m3/min
儀器入口空氣壓力露點≤10℃
油霧濃度≤0.5mg/m3、固態物≤3um
固態顆粒含量：≤5mg/m3
Vibration source：Without vibration source
Power：AC 220V±10% 50Hz Separate ground
Temperature：in site temperature：12℃—26℃
ideal temperature 20±2℃
Relate humidity：＜85%
Air supply：Air compressor air pressure：0.5-0.8Mpa
Air compressor air flow：≧0.2m3/min
Air pressure dew point at instrument inlet ≤10℃
Oil mist detector ≤0.5mg/m3,SOLID ≤3um
Content of solid particles ≤5mg/m3
部件名稱 Part Name | 項目名稱 project name | 數量 Quantity | 備注 Remarks |
主機部分 Host part | 基礎工作臺 Basic workbench | 1套 | |
高精度氣浮主軸 Gas bearing | 1套 | ||
立柱系統 Column | 1套 | ||
橫向系統 Transverse rail | 1套 | ||
精密調心調平工作臺 Adjustment table | 1套 | 調心：±3mm 調平：±2° center adjustment：±3mm Horizontal | |
數據采集及處理系統 Data acquisition and control | 1套 | ||
計算機部分 Computer | 電腦 Computer | 1套 | |
打印機 Printer | 1套 | HP | |
軟件 Measurement software | 1套 | ||
配件 Accessories | 測針 stylus | 1支 | Φ2*10mm Renishaw 紅寶石 |
傳感器 Sensor | 1套 | ||
精密三爪卡盤 Three jaw chuck | 1套 | 3號千島卡盤 | |
工具箱 Toolbox | 1套 | ||
精密除油霧調壓裝置 Oil mist removal equipment | 1套 | 進口SMC | |
定標塊 Standard parts | 1個 | 缺口標準件 |
設備配置 Equipment configuration
售后服務 After-sale service
質保期：從安裝驗收合格之日起12個月，但不超過發貨之日起15個月。在此期限內因我方原因造成的機器故障，負責免費維修。
質保期外：我公司采取定期回訪與隨時電話咨詢相結合的售后服務制度，力求及時發現并解決用戶使用中存在的困難和問題，為用戶提供技術咨詢。
公司負責為用戶免費提供計量測試技術咨詢服務。
公司以成本價終身為用戶提供設備保修服務。
如公司接到用戶設備故障請求服務電話，24小時響應，如有必要72小時內派技術人員赴現場解決問題。
公司備有備品備件庫，終身負責為用戶以成本價提供備品備件服務。
公司負責以優惠價終身為用戶提供技術升級、改造等售后增值服務。
用戶所在地區如有我公司地區辦事處，其售后技術服務事宜由我公司地區辦事處全面負責。
Warranty
Period:
Within
12
months
from
the
date
of
acceptance,
but
not
exceeding
15
months
from
the
date
of
shipment.
During
this
period
machine
failure
caused
by
our
side
should
be
maintained
free
of
charge.
Extra
Warranty
Period:
we
will
take
telephone
and
regular
visit
to
users
as
after-sale
advisory
service.
Our
company
is
responsible
for
the
technical
advisory
services
of
metrology
for
user
free
of
charge.
We
will
provide
life
warranty
services
of
machine
for
users
with
cost
price.
If
we
get
telephone
service
request
about
equipment
failure
from
users,
we
will
response
to
the
request
in
24
hours,
if
necessary
we
will
send
technical
engineer
to
the
customer’s
site
to
solve
problems
within
72
hours.
We
have
spare
parts
in
stock,
will
provide
life
warranty
services
of
spare
parts
for
users
with
cost
price
We
will
provide
users
with
lifelong
after-sales
value-added technical service，such as technical upgrades，retrofit，etc.by preferential prices.
If
there
is
my
company’s
office
in
the
region
of
the
users,
it
will
fully
responsible
for
the
after-sale
technical
services.
